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The glue print on the CD assembly has been random, especially in the center of the assembly. The end bores will be acceptable but the center bores would sometimes miss glue, prompting shim adjustments. It was observed that the alignment of the C to D was not consistent and the poor glue prints went with shifts of the C to D in the center. After squaring the assembly machine and confirming consistency of the foams, it was observed that the lower nest, where the D slice is loaded, has some cross-car flexibility in the center. The locators for front to rear allow between .030" and .040" in movement. When tape was added to force the D-slice towards the operator, the CD assembly had the worst glue print. When tape was added to the force the D-slice towards the glue, the CD assembly had the best glue print. A new detail should be added to push the center of the D slice away from the operator but loose enough to not prevent the D slice from loading. The detail should be attached from above the nest plate.

File Attachments:

	File Name	Description	User Name	Upload Date
Delete	PPCR08-244LowerCtoDnest.ppt	Modify I6 Block C to D nest	Appold, Brian (qz0qsm)	3/12/2008 9:33:00 AM

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Primary Part Information:   Select*

Program	Part Type	Part #	Design Phase	Location	PTE	Status
Inline 6	Block	12563712	Prod	Saginaw	Appold, Brian	Complete - Approved

Impacted Part Information:

Program	Part Type	Part #	Design Phase	Location	PTE	Status
Inline 4	Block	12579139	Prod	Defiance	Laker, Andrew	Waived
Inline 4	Block	12583840	Prod	Defiance	Laker, Andrew	Waived
Inline 4	Block	12606095	Dev	Defiance	Laker, Andrew	Waived
Inline 5	Block	12577811	Prod	Defiance	Tingle, James	Waived
Inline 5	Block	12583846	Prod	Defiance	Tingle, James	Waived
Inline 5	Block	12606091	Dev	Defiance	Tingle, James	Waived

Location Information:

Location	TM	Approval Date	Priority	Status
Defiance	Meyer, Maurice	3/18/2008 9:48:59 AM	Normal	Approved
Saginaw	Bujouves, Jim	3/12/2008 11:25:01 AM	Urgent	Approved